CNC stamping
Sheet metal stamping system using CNC punching machines - Computerized Numerical Control. The CNC punching machines have excellent productivity, generating savings and agility to carry out specific jobs including diversification in cutting, stamping holes and developing pull-outs. Cuts and drilling of sheet metal are carried out with high precision using an automatic search turret that stores 49 tools, 10 of which are indexed.
CNC bending
CNC bending machines have an automatic angle control system and multi-point technology, guaranteeing linearity, precision and quality in the bends, making it possible to build products of varying dimensions and complexity. The storage capacity of the programs, agility and precision in the forming of the parts, allows for repeatability of the bends, optimizing the execution of the work in series and generating high quantity production.
Welding
Semi-automatic welding equipment with a Synergic Multiprocess Inverter source for continuous MIG/MAG and pulsed MIG/MAG applications in the welding of carbon steels, stainless steels, aluminum, MIG brazing and tubular wire. The technology used enables excellent performance on a wide variety of materials (ferrous and non-ferrous) with high resistance and quality in the surface aspect of the bead. It allows total control of the feeder source and adjustment of the parameters according to the welding needs.
Surface treatment
Surface treatment using non-polluting organic phosphatization, allowing for greater paint adhesion. The process is a technology that allows metal surfaces to be simultaneously degreased and phosphatized through a simple single-stage cold operation. The reaction consists of depositing a thin layer of Iron Phosphates, covered by a special polymeric film based on Iron-Organic Phosphates, which ensures excellent adhesion of the finishing paint, increasing resistance to corrosion. As it is an organic product, it does not generate reaction sludge or other solid waste to be disposed of, or effluents to be treated. It promotes environmental protection, as it does not pollute water, soil or the atmosphere, and is environmentally friendly, complying with the ISO-14.000 standard.
Painting
Surface treatment using non-polluting organic phosphatization, allowing for greater paint adhesion. The process is a technology that allows metal surfaces to be simultaneously degreased and phosphatized through a simple single-stage cold operation. The reaction consists of depositing a thin layer of Iron Phosphates, covered by a special polymeric film based on Iron-Organic Phosphates, which ensures excellent adhesion of the finishing paint, increasing resistance to corrosion. As it is an organic product, it does not generate reaction sludge or other solid waste to be disposed of, or effluents to be treated. It promotes environmental protection, as it does not pollute water, soil or the atmosphere, and is environmentally friendly, complying with the ISO-14.000 standard.
Sealing
Sealing application process using 2019 replica watches computerized ROBOT-DR-CNC equipment with a high-speed doser for applying polyurethane gaskets. State-of-the-art technology that represents the ideal solution for sealing removable parts of PAINEL products, resulting in proven quality and durability replica Jacob & Co. watches.
Assembly
All the parts go through an inspection process: dimensional, visual, thickness, paint layer adhesion and pull-off test. After inspection, the expanded EPDM profile seals are applied to guarantee the required seal. Assembly is carried out using screws, nuts and washers, bi-chromated or stainless steel. Packaging uses bubble wrap, recycled cardboard corners and/or wooden crates and pallets. Transportation and loading is done using LPG forklifts.
